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GPU-Accelerated Simulation
Simulate. Optimize. Print.
GPU-accelerated fluid simulation for manufacturing. Particle-based. Cloud-based. No setup.
60-75%
Fewer test prints needed
7
Industry partners
10x
Faster than conventional CFD
The Problem
Process development wastes time and money
Available simulation tools are either precise but slow, or fast but inaccurate.
6–12
weeks
Of guessing
Every new metal part means weeks of printing, failing, adjusting, and reprinting.
€84,000
per part type
Wasted on trial-and-error
Material, machine time, and engineering hours add up fast.
8–12
failed prints
On average per new part
Each failure costs €1,500–3,000 in wasted material and machine time.
*Based on data from AM industry partners
The Solution
Simulation that is both precise and fast enough to actually use
GPU-accelerated
Our software runs on high-performance GPUs. What took 8 hours now takes 20 minutes.
See what actually happens
Track how molten metal flows, where defects form, and why. In 3D visualizations, not spreadsheets.
One tool, many processes
Metal 3D printing, laser welding, soldering. The physics is the same; our simulation covers all of them.
No setup required
Cloud-based. No hardware to buy, no software to install. Send us your specs, we deliver results.
How It Works
From your request to validated parameters
01
You describe
Your material, machine type, and target parameters.
02
We simulate
25 to 125 combinations, in hours instead of weeks on cloud GPUs.
03
You receive
A results report: what works, what doesn't, and why. Including simulation videos.
04
You produce
With validated settings. Fewer test prints, less waste, faster time to production.
Use Cases
One physics engine. Multiple applications.
Why Synascale
How different approaches compare
| Dimension | Traditional Simulation | AI-Based Tools | Synascale |
|---|---|---|---|
| Speed | Days to weeks | Minutes (limited physics) | Hours (full physics) |
| Physics depth | Often simplified or abstracted | No physics, purely data-driven | Full thermo-fluid dynamics |
| New materials | Yes, but slowly | No, needs training data | Yes, physics-based |
| Interpretability | Requires expert post-processing | Black box | Fully traceable |
| Starting price | From €20,000/year | From €15,000/year | Project-based |
| Setup needed | License + hardware + months of training | Data collection + upload | None. We handle everything. |
Cost Calculator
What does trial-and-error cost?
5
120
€2.500
€500€10.000
10
320
Cost per part type
€25,000
Annual trial-and-error cost
€125,000
Trust & Validation
Backed by research. Validated by industry.
7
Letters of Intent from leading AM and research organizations
700k+
Views on our simulation videos on LinkedIn
9+
Years of R&D — from doctoral research at FAU to building Synascale
EXIST
Supported by the German Federal Ministry for Economic Affairs
Ready for the next step?
Start with a free 30-minute consultation. No commitment.